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Industrial sector

Physical AI in the industrial sector: From automation to intelligent action

Industrial sector is facing new challenges: increasing product variety, volatile demand and growing regulatory pressure. At the same time, the need for speed, flexibility and efficiency continues to rise. How can Physical AI help you stand out from the competition?

Contact us for more information
December 12, 20251 Minute to Read
With insights from

Peter Güntzer

Director Data & AI Consulting, Partner

Traditional automation no longer meets the growing demands placed on industrial systems. The answer? Physical AI – intelligent systems that not only analyse data but act autonomously in the physical world.

Physical AI integrates sensors, edge AI and autonomous actuators into intelligent systems capable of making real-time decisions and taking physical action. The result: equipment that thinks ahead and processes that adapt dynamically to new requirements.

This makes Physical AI a key technology for the next generation of industrial applications. By combining sensing, AI and robotics, machines can better perceive their environment, derive decisions independently and autonomously perform specific tasks. This leads to greater flexibility, improved quality and new opportunities for business models.

Human and robot hands touching a digital sphere

Why now? What leaders need to know

Physical AI is reshaping how industrial systems are developed, operated and optimised. Now is the ideal time for leaders to understand and evaluate its potential. Those who act early gain a clear advantage in terms of time-to-value and competitiveness:

Reduce time-to-value

Self-configuring, self-adapting systems drastically cut downtime and changeover times.

Enhance quality

Smart sensing detects faults and deviations immediately – before scrap occurs.

Improve safety

Autonomous systems take over hazardous tasks in critical environments.

Boost productivity

Production lines dynamically adjust to changing requirements – without lengthy stoppages.

Increase flexibility

Whether in manufacturing, logistics or healthcare, Physical AI enables rapid responses to market shifts.

Real-value areas

evicon3 Flexible Manufacturing

Robots autonomously configure processes and reduce changeover times – without manual re-engineering.

Logistics & Intralogistics

Mobile systems optimise material flows, react dynamically to bottlenecks and shorten lead times.

bicon03 Quality Assurance

Vision-based systems detect defects in real time and prevent scrap. AI analyses, responds and documents results in a fully traceable way.

What does this look like in practice?

Computer Vision – Seeing, understanding, acting: A core element of Physical AI is the ability to see. Using computer vision and AI, systems can interpret visual data and respond accordingly, for example:

Quality control

Cameras detect surface defects or missing components directly on the production line.

Navigation

Autonomous vehicles move safely through complex industrial environments.

Inspection

Devices identify anomalies such as leakages or wear at an early stage.

" "

Boosting efficiency: Martin’s computer vision journey

MARTIN GmbH boosts thermal waste treatment plant efficiency with computer vision & Physical AI

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MedTech as a Pioneer – AI-Enabled Surgical Robotics

Discover how a modern data platform, machine learning, and deep domain expertise gave 'sight' to a pioneering surgical robot, enabling a new approach to bone cutting surgeries.

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Our approach: Holistic and future-ready

Physical AI is not a single technology – it is the interplay of hardware, software and data, representing system integration at the highest level. We support you throughout the entire lifecycle, from strategy and prototyping to industrialisation:

  • Device engineering: Robust hardware designed for demanding industrial environments.
  • AI integration: Models tailored to your data, processes and operational needs.
  • Edge computing: Intelligence deployed where it is needed most – enabling real-time decisions.

Our solutions for Industrial Physical AI

We make Physical AI industrial-ready – with scalable, standards-compliant and economically viable solutions that deliver real value.

Faster Time-to-Value

Our modular architectures shorten payback periods and create measurable value from day one.

Built-in Safety

Whether functional safety, regulatory compliance or IT/OT security – we develop for demanding, regulated environments with minimal risk.

Seamless Integration

Physical AI integrates effortlessly into your existing system landscape. From the initial vision to full-scale operations – we stay by your side.

Ready for intelligent systems that act?

Speak with our experts to discover how Physical AI can transform your industrial value creation – safely, at scale, and with measurable impact.

Peter Guentzer

Peter Güntzer

Director Data & AI Consulting, Partner

Peter Guentzer is a seasoned expert in Data & AI, Advanced Data Analytics, IoT, and smart connected products, with a background as CTO of an IoT startup and experience at Siemens Cellular. At Zühlke, he integrates cutting-edge technology with business and strategic goals.

peter.guentzer@zuehlke.com+49 89 262 04 1453View LinkedIn Profile of Peter Güntzer
Peter Guentzer

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