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robust airbag system for avalanche backpacks ",{"processed":244},"\u003Cp>Zühlke helped Mammut develop a robust, cost-efficient avalanche airbag system from concept to series production, improving safety, usability and modularity.\u003C\u002Fp>\n",{"id":214,"sharedMediaLegend":215,"mediaImage":246,"name":241},{"url":217,"width":218,"height":219,"alt":220,"title":215,"size":221,"mime":222,"variations":215},{"id":248,"sharedMediaLegend":215,"mediaImage":249,"name":255},"172722",{"url":250,"width":251,"height":227,"alt":252,"title":215,"size":253,"mime":254,"variations":215},"https:\u002F\u002Fcms.zuehlke.com\u002Fsites\u002Fdefault\u002Ffiles\u002Fimages\u002Fmammut-logo_4.png",1100,"Mammut logo",121512,"image\u002Fpng","mammut-logo.png",[257,264,270,275,307],{"__typename":258,"id":259,"ctaLink":215,"pgSharedText":260,"pgSharedTitle":263,"pgSharedCtaLink":215},"ParagraphPgText","33866",{"value":261,"processed":261,"format":262},"\u003Cul>\u003Cli>\u003Cspan lang=\"EN-US\">Robust, reliable inflation system designed for extreme conditions.\u003C\u002Fspan>\u003C\u002Fli>\u003Cli>\u003Cspan lang=\"EN-US\">Reduced size and improved modularity, enabling tool-free integration across multiple backpack models.\u003C\u002Fspan>\u003C\u002Fli>\u003Cli>\u003Cspan lang=\"EN-US\">Cost-effective system architecture and manufacturing approach that meets predefined cost limits.\u003C\u002Fspan>\u003Cspan>&nbsp;\u003C\u002Fspan>\u003C\u002Fli>\u003C\u002Ful>","full_html","Customer benefits ",{"__typename":258,"id":265,"ctaLink":215,"pgSharedText":266,"pgSharedTitle":269,"pgSharedCtaLink":215},"33867",{"value":267,"processed":268,"format":262},"\u003Cp>\u003Cspan lang=\"EN-US\">Mammut has long been a pioneer in avalanche safety and remains an undisputed market leader. To maintain and strengthen its position in a highly competitive industry, the company needed to keep pushing the boundaries of what its extreme-condition products could deliver.\u003C\u002Fspan>\u003Cspan>&nbsp;\u003C\u002Fspan>\u003C\u002Fp>\u003Cp>\u003Cspan lang=\"EN-US\">Against this backdrop, Mammut set&nbsp;out to develop a new inflation system for its avalanche backpacks. Zühlke&nbsp;supported the project from the initial concept, evaluating suitable inflation technologies and developing a \u003C\u002Fspan>\u003Ca href=\"\u002Fnode\u002F6657\" data-entity-type=\"node\" data-entity-uuid=\"5eabedb3-f1ce-4ba4-8c31-bbb379c6f0ce\" data-entity-substitution=\"canonical\">\u003Cspan lang=\"EN-US\">compact, reliable, and cost-efficient inflation system ready for series production\u003C\u002Fspan>\u003C\u002Fa>\u003Cspan lang=\"EN-US\">.&nbsp;\u003C\u002Fspan>\u003Cspan>&nbsp;\u003C\u002Fspan>\u003C\u002Fp>","\u003Cp>\u003Cspan lang=\"EN-US\">Mammut has long been a pioneer in avalanche safety and remains an undisputed market leader. To maintain and strengthen its position in a highly competitive industry, the company needed to keep pushing the boundaries of what its extreme-condition products could deliver.\u003C\u002Fspan>\u003Cspan>&nbsp;\u003C\u002Fspan>\u003C\u002Fp>\u003Cp>\u003Cspan lang=\"EN-US\">Against this backdrop, Mammut set&nbsp;out to develop a new inflation system for its avalanche backpacks. Zühlke&nbsp;supported the project from the initial concept, evaluating suitable inflation technologies and developing a \u003C\u002Fspan>\u003Ca href=\"\u002Fen\u002Fexpertise\u002Fhardware-engineering\" data-entity-type=\"node\" data-entity-uuid=\"5eabedb3-f1ce-4ba4-8c31-bbb379c6f0ce\" data-entity-substitution=\"canonical\" title=\"EXPERTISE: Hardware engineering (EN)\">\u003Cspan lang=\"EN-US\">compact, reliable, and cost-efficient inflation system ready for series production\u003C\u002Fspan>\u003C\u002Fa>\u003Cspan lang=\"EN-US\">.&nbsp;\u003C\u002Fspan>\u003Cspan>&nbsp;\u003C\u002Fspan>\u003C\u002Fp>","Challenge ",{"__typename":258,"id":271,"ctaLink":215,"pgSharedText":272,"pgSharedTitle":274,"pgSharedCtaLink":215},"33868",{"value":273,"processed":273,"format":262},"\u003Cp>\u003Cspan lang=\"EN-US\">The project began with a feasibility study evaluating potential inflation technologies supported by a detailed analysis of the existing airbag system. In the early phases of the project, Zühlke conducted efficient functional testing with initial prototypes and developed a new inflation mechanism.&nbsp;\u003C\u002Fspan>\u003Cspan>&nbsp;\u003C\u002Fspan>\u003C\u002Fp>\u003Cp>\u003Cspan lang=\"EN-US\">During production planning, the emphasis shifted to manufacturability and cost. Through value engineering, a new system architecture with targeted functional integration was designed. A variety of manufacturing processes was assessed, and a design-to-cost approach was applied to meet predefined cost limits without compromising performance.\u003C\u002Fspan>\u003Cspan lang=\"EN-US\">\u003C\u002Fspan>\u003Cspan>&nbsp;\u003C\u002Fspan>\u003C\u002Fp>","Solution",{"__typename":276,"id":277,"eyebrow":215,"pgQuoteRefQuote":278,"hideImage":281,"hideFunctionAndCompany":281,"bigQuote":281},"ParagraphPgQuote","33869",[279],{"status":7,"id":280,"promote":281,"quotePersonDesc":282,"quotePersonName":283,"quoteText":284,"profileImage":285,"title":306},"26887",false,"Former CEO, Mammut Sports Group AG","Rolf Schmid","Thanks to Zühlke's clever ideas, our avalanche backpack perfectly meets the needs of our customers.",{"id":286,"sharedMediaLegend":215,"mediaImage":287,"name":305},"172729",{"url":288,"width":289,"height":289,"alt":290,"title":215,"size":291,"mime":222,"variations":215,"quoteVariations":292},"https:\u002F\u002Fcms.zuehlke.com\u002Fsites\u002Fdefault\u002Ffiles\u002Fimages\u002FRolf%20Schmid_Mammut.jpeg",555,"Rolf Schmid former Mammut CEO",78181,[293,297,300,303,304],{"name":294,"url":295,"width":296,"height":296},"FOCAL_POINT11_EXTRA_SMALL","https:\u002F\u002Fcms.zuehlke.com\u002Fsites\u002Fdefault\u002Ffiles\u002Fstyles\u002Ffocal_point_1_1_extra_small\u002Fpublic\u002Fimages\u002FRolf%20Schmid_Mammut.jpeg.webp?itok=OsD7tfo5",400,{"name":298,"url":299,"width":289,"height":289},"FOCAL_POINT11_SMALL","https:\u002F\u002Fcms.zuehlke.com\u002Fsites\u002Fdefault\u002Ffiles\u002Fstyles\u002Ffocal_point_1_1_small\u002Fpublic\u002Fimages\u002FRolf%20Schmid_Mammut.jpeg.webp?itok=lY8nEVSD",{"name":301,"url":302,"width":289,"height":289},"FOCAL_POINT11_MEDIUM","https:\u002F\u002Fcms.zuehlke.com\u002Fsites\u002Fdefault\u002Ffiles\u002Fstyles\u002Ffocal_point_1_1_medium\u002Fpublic\u002Fimages\u002FRolf%20Schmid_Mammut.jpeg.webp?itok=SHRJoXmM",{"name":301,"url":302,"width":289,"height":289},{"name":301,"url":302,"width":289,"height":289},"Rolf Schmid_Mammut.jpeg","Mammut: Case Study",{"__typename":258,"id":308,"ctaLink":215,"pgSharedText":309,"pgSharedTitle":311,"pgSharedCtaLink":215},"33870",{"value":310,"processed":310,"format":262},"\u003Cp>\u003Cspan lang=\"EN-US\">Together with Mammut, Zühlke established a new supply chain and supported the series’ launch with the selected system suppliers.\u003C\u002Fspan>\u003C\u002Fp>\u003Cp>\u003Cspan lang=\"EN-US\">The resulting inflation system is reliable and maintenance-free, while also being smaller and taking up less backpack space than its predecessor. It can be easily removed and fitted into other Mammut models without tools, enabling product modularity across the portfolio. An adjustable activation handle improves ergonomics and makes triggering the airbag easier for users of different heights. \u003C\u002Fspan>\u003Cspan lang=\"EN-US\">\u003C\u002Fspan>\u003Cspan>&nbsp;\u003C\u002Fspan>\u003C\u002Fp>","Outcome",[313],{"id":314,"name":315},"10","Industrial sector",[317,320,323,326],{"id":318,"name":319},"19","Digital strategy",{"id":321,"name":322},"945","Prototyping",{"id":324,"name":325},"886","Tech innovation",{"id":327,"name":328},"20","Hardware engineering",{"processed":330},"\u003Cp>To strengthen its leadership in avalanche safety, Mammut set out to develop a new, robust airbag system for its backpacks, built for extreme conditions and designed for series production. 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